Custom Printed Corrugated Boxes
Branded corrugated packaging with eco-friendly flexo and litho printing - factory-direct from Rajkot, India
Custom Printed Corrugated Boxes from Whizzpack
Custom printed corrugated boxes transform standard shipping packaging into a brand touchpoint. Whether you need a simple two-colour logo print for export identification, full-colour e-commerce unboxing packaging, or FSC-certified retail shelf-ready units, Whizzpack's in-house printing facility in Rajkot, Gujarat delivers consistent colour matching across large production runs.
We use water-based flexo inks on all standard runs - biodegradable, non-toxic, and safe for food-adjacent applications. For premium retail packaging, litho-laminated boxes with CMYK photographic printing are available. All artwork is proofed digitally before plate production, and a pre-production colour proof is supplied for every new design.
Technical Specifications
All specifications are for standard production runs. Custom requirements are accommodated on request - contact our team for a tailored quote.
| Print Method | Flexographic (standard), litho-laminate (premium) |
| Colours | 1 to 4 colours (Pantone matched); CMYK for litho |
| Ink Type | Water-based, eco-friendly, food-safe available |
| Print Area | All 4 sides + top/bottom flaps (full wrap available) |
| Flute Options | B, C, E, BC double wall |
| Surface | Natural kraft, white top kraft, coated white |
| Minimum Artwork Detail | 2mm stroke / 8pt text (flexo) |
| Colour Tolerance | Delta-E ≤ 2.0 from approved Pantone reference |
| MOQ | 5,000 units per design |
| Lead Time | 22-30 working days from artwork approval |
Key Advantages for US and UK Importers
Eco-Friendly Water-Based Inks
All flexo printing uses water-based inks free from VOCs (volatile organic compounds). Boxes remain fully recyclable and biodegradable after printing - an increasingly important requirement for UK and EU importers under Extended Producer Responsibility (EPR) regulations.
Consistent Pantone Colour Matching
We calibrate printing plates to Pantone references and run densitometry checks during every production run. Delta-E colour deviation is measured and reported, ensuring brand colour consistency across 10,000+ unit orders.
FSC-Certified Board Available
For brands requiring sustainability credentials, we offer FSC-certified corrugated board on all print formats. FSC chain-of-custody documentation is provided, supporting GOTS and OEKO-TEX supply chain audits for fashion and textile importers.
Pre-Production Proofing
Every new design receives a digital colour proof within 3 working days. Physical printed samples from actual production plates are available before full-run commitment - eliminating colour surprises on large orders.
Common Use Cases
Our custom printed are used across a wide range of industries by importers in the USA, UK, Europe, and beyond.
Frequently Asked Questions
What file format should I send for artwork?
We accept Adobe Illustrator (.ai), PDF (print-ready, vector), and EPS files. For litho-laminated boxes, high-resolution TIFF or PSD files at 300 DPI are required. Our design team can send a die-line template for your box dimensions before artwork creation.
Can you match my brand's Pantone colour exactly?
We print to Pantone Solid Coated references for flexo jobs. Delta-E deviation is typically within 2.0. For critical brand colours, we run press proofs before committing to full production. Litho-laminated options achieve tighter colour accuracy for premium applications.
Are your printed boxes safe for food products?
Our water-based inks are food-safe for dry goods and food-adjacent applications (outer packaging). For direct-contact food packaging, we can specify food-grade liners and inks compliant with FDA and EU 10/2011 food contact regulations.
What is the difference between flexo printing and litho-laminated boxes?
Flexo printing applies ink directly to the corrugated board - cost-effective, fast, and sufficient for logos and solid colour designs. Litho-laminated boxes print on a separate sheet of paper that is then laminated onto the corrugated board, allowing photographic-quality CMYK imagery at higher cost and longer lead time.
Can I order multiple different designs at the same MOQ?
The 5,000-unit MOQ applies per design and box size combination. If two designs share the same board specification and box dimensions, discuss this with our team - we may be able to combine plate costs and reduce the effective MOQ per design.
Do printed corrugated boxes affect recyclability?
No. Water-based inks used in flexo printing are fully compatible with paper recycling processes. Boxes can be placed in standard paper/cardboard recycling streams in the USA and UK without any pre-processing. This is verified by our FSC chain-of-custody documentation.
Ready to Source Custom Printed?
Get factory-direct pricing from our Rajkot manufacturing facility. We supply importers in the USA, UK, Europe, and worldwide with consistent quality and full export documentation.
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